Digital Transformation at the Plant

Context: Pump assembly was managed with paper sheets and manual tracking, leading to delays, errors, and poor traceability across stations.

Solution: Designed a digital-first assembly line tool that centralized planning, real-time tracking, BoM mapping, and checklists—while integrating with ERP/MES systems.

• Excel-based plan upload with dynamic sequencing
• Realtime dashboard with color-coded station status
• Modular support for multiple pump variants
• Operator-friendly UI: high-contrast, large fonts, minimal clicks

Context: After pump calibration, technicians had to validate components using paper-based BoM sheets and drawings, which were slow, outdated, and error-prone.

Solution: Designed PostCal, a digital tool that centralizes Instructions, BoM, and Drawings in one interface.

• Tab-based navigation for quick switching.
• Grid-style BoM with images for visual confirmation.
• Glove-friendly, high-contrast UI for shop-floor use.

Context: As part of the plant's broader digitalization initiative, I designed a dedicated in-house clinic application (Health Circle) to move clinic admin and patient records from paper into a single digital interface. The project was scoped to support daily clinic workflows: appointments, patient history, vitals, investigation reports, and a dashboard for clinic leadership.

Project goal: Create an intuitive, plant-friendly clinic app that makes clinical records searchable, integrates investigation reports into patient profiles, and gives the clinic head a compact dashboard for oversight.

My role: Sole UI/UX Designer — information architecture, user flows, wireframes, high-fidelity UI, interactive prototypes, and usability testing with clinic staff (including sessions with the clinic head).

Context: In automated part inspections, robots scanned components from multiple positions. The old system only gave binary results (OK/NOT OK), while position-level data was hidden behind manual steps, slowing diagnosis of defects.

Goals:

• Provide real-time, position-level visibility of inspection results.
• Allow operators to mark and categorize defects visually.
• Support faster defect treatment and root cause analysis.

Design Solution:

• Operation View → Live summary of parts inspected, cycle times, and per-position OK/NOT OK status.
• Issue Reporting View → Operators annotate images with defect markers and select issue type (Dent, Discoloring, Dust, etc.).

Context: Parts passing through EC Ravi automated inspection were being logged in paper registers. The process was reliable and accurate but costly due to heavy paper use and made data sharing slower across teams.

Solution: I designed a digital Sorting Room application where:

• Parts / IN view shows quantity, OK / Not OK status, and rejection reasons (fetched from EC Ravi).
• Parts / OUT view suggests treatment (Reuse, Scrap, PQA) based on inspection data.
• Operators then visually check each material themselves before confirming the treatment, ensuring accuracy.

Context: On the shop floor, audits like 5S, safety, and Poka-Yoke checks were previously carried out on paper. This led to heavy documentation overhead and delays in resolving issues.

Solution: Although this application was originally designed as our company's own product to serve multiple industries, it fit seamlessly into the manufacturing plant's needs. It digitized paper-based checklists and introduced new capabilities such as:

• Dynamic checklist builder to configure 5S, Poka-Yoke, and other audits
• Shift-based scheduling with automatic issue escalation
• Review & approval flow with linked corrective tasks
• Dashboards & analytics for compliance and trends